Fitter Theory Books I, II Year

Fitter Theory Books

according to latest syllabus of DGT(NCVT).

ISBN: 
978-93-88013-12-3
Semester: 
Language: 
Book Index: 

Trade Basics (Fitter)

  • Industrial Training Institutes (ITIs)
  • Fitter

Occupational Safety and First Aid

  • Occupational Safety and Health
  • Importance of Occupational Safety and Health
  • Accidents at Workplace
  • Safety
  • Personal Protective Equipment (PPE)
  • First Aid
  • Elementary First Aid
  • Lifting and Handling Load
  • 5’S Concept
  • Response to Emergencies
  • Fire
  • Soft Skills

Foundryman Technician Theory

  • Importance of occupational safety and health
  • Accidents at work place
  • Safety precautions while using hand tools
  • Fire
  • Causes of fire in workshop and safety planning
  • Storage of inflammable materials
  • First aid
  • Lifting and handling load
  • Types of injuries and preventions
  • Kinetic method of lifting load
  • Correct manual lifting techniques
  • Lowering the load
  • 5’S concept
  • Personal protective equipments
  • Respiratory protection
  • Points to be remembered for respiratory protective equipments
  • Limitations of personal protective equipments
  • Technical emergency
  • Power failure
  • Protection of body
  • Hand and arm protection
  • Legs protection
  • Common safety precautions used in foundry shop
  • Soft skills

Measurement and Measuring Instruments

  • Methods of Measurements
  • Units of Measurements
  • Non-precision Instruments
  • Precision Measuring Instruments
  • Errors in Measurement

Marking Tools

  • Marking Media
  • Methods of Marking
  • Marking or Layout Table
  • Surface Plate
  • Angle Plate
  • Scriber
  • Divider
  • Trammel
  • Parallel Block
  • Scriber Block/Surface Gauge
  • V-block
  • Marking Punch

Cutting Tools

  • File
  • Hacksaw
  • Chisel
  • Drill
  • Saw

Striking and Holding Tools

  • Hammer
  • Holding Tools

Metals

  • Properties of Metals
  • Iron
  • Types of Metals
  • Differences between Ferrous and Non-ferrous Metals
  • Non-ferrous Alloys

Heat Treatment

  • Types of Steel Structures
  • Structure of Steel when Heated
  • Critical Temperature
  • Three Stages of Heat Treatment
  • Methods of Heat Treatment

Fitter Theory

  • Types of Steel Structures
  • Structure of Steel when Heated
  • Critical Temperature
  • Three Stages of Heat Treatment
  • Methods of Heat Treatment
  • Hardening Method of High Speed Steel
  • Various Methods of Hardness Test

Forging

  • Classification of Forging
  • Forge
  • Forging Tools
  • Fuels used for Forging
  • Forging Operations
  • Advantages of Forging
  • Disadvantages of Forging

Sheet Metal Work

  • Safety Precautions
  • Types of Metal Sheets
  • Prevention of Sheet Metal from Corrosion
  • Sheet Metal Tools
  • Stake
  • Seam
  • Hand Groover
  • Notches
  • Hem
  • Folding and Jointing Allowance
  • Sheet Metal Operations

Soldering

  • Solder
  • Soldering Procedure
  • Flux
  • Brazing

Rivet

  • Types of Rivet Head
  • Rivet Designation
  • The Size of Rivet Hole
  • Definitions used in Riveted Joints
  • Riveted Joints
  • Riveting Tools
  • Special Rivets
  • Rivet Spacing in Rivet Joints
  • Rivet Pitch
  • Caulking and Fullering
  • Defects in Riveted Joints
  • Methods of Riveting
  • Flush Riveting

Welding

  • Classification of Welding
  • Electric Arc Welding
  • Electrode
  • Oxy-acetylene Gas Welding
  • Oxy-acetylene Gas Cutting
  • CO2 Welding
  • Welding Joints
  • Welding Defects
  • Symbols Used while Welding
  • Advantages and Uses of Welding
  • Safety Precautions in Welding Workshop

Operations

  • Drills
  • Counter Sinking
  • Counter Boring
  • Spot Facing
  • Reamers
  • Screw Pitch Gauge
  • Taps
  • Die
  • Blank Size for External Threading
  • Removal of Broken Tap
  • Removal of Broken Stud or Screw
  • Scrapers

Screw Threads

  • Elements of Screw Thread
  • Terminology Used
  • Classification of Screw Threads
  • Applications of Screw Threads

Grinding

  • Types of Grinding Operations
  • Grinding Machines
  • Grinding Wheel
  • Mounting of Grinding Wheels
  • Loading of the Wheel
  • Glazing of Wheel
  • Off-bench Abrasion
  • Wheel Dresser
  • Dressing and Truing
  • General Grinding Defects and Their Remedies

Gauges

  • Gauges
  • Types of Gauges
  • Sine Bar

Limit Fit and Tolerance

  • Interchangeability and Mass Production
  • Factors Affecting Interchangeability
  • Reading of Standard Chart in the BIS System of Limits and Fits
  • Fits and their Classification as per the Indian Standard
  • ISI System for Limits and Fits

Assembling Techniques

  • Mechanical Joints
  • Sealing
  • Bending
  • Fixing
  • Torquing
  • Aligning
  • Causes and Prevention of Assembly Failure
  • Preventive Maintenance of Machines and their Assemblies
  • Lubrication of Assemblies
  • Simple Estimation of Materials used in Assemblies

Mechanical Fasteners

  • Key
  • Taper Pin or Key
  • Bolt
  • Nut
  • Washer
  • Screws
  • Locking Arrangement of Nuts

Engineering Drawing Mechanical

  • Key
  • Circlips
  • Set Collars
  • Taper Pins
  • Cotter
  • Use of Pins in Connecting Shafts
  • Flange Coupling
  • Muff Coupling
  • Bearings

Lathe Machine

  • Working Principle of a Lathe Machine
  • Types of Lathe Machine
  • Parts of the Lathe Machine
  • Specifications of a Lathe Machine
  • Accessories of a Lathe Machine
  • Cutting Tools
  • Lathe Operations
  • Alignment of Lathe Machine Centers
  • Feed Mechanism of Lathe Machine
  • Cutting speed and feed
  • Cutting Fluids and their uses

Surface Finish

  • Terminology Used in Surface Finish
  • Surface Quality
  • Measurement of Surface Roughness
  • Surface Roughness Expected from Manufacturing Process
  • Surface Finish Standard
  • Methods of Indicating Surface Roughness
  • Methods of Measuring Surface Finish
  • Lapping
  • Honing
  • Frosting
  • Scraping
  • Quality Control

Bearings

  • Composition Materials for Bearings
  • Types of Bearing
  • Bearing Housing, Bedding and Loading
  • Re-Filling Process of Shell Bearing
  • Mounting and Dismounting of Ball or Rolling Bearing
  • Main Reasons of Faults in Bearing and Precautions
  • Lubrication in Bearings

Jigs and Fixtures

  • Advantages of Jigs and Fixtures
  • Differences Between Jigs and Fixtures
  • Design Consideration of Jigs and Fixtures
  • Types of Jigs
  • Types of Drilling Jigs
  • Jig Bushes
  • Fixtures
  • Elements of Jigs and Fixtures
  • Gauges and Templates

Pipe Fitting

  • Types of Pipe
  • Sizes of Pipe
  • Pipe Schedule
  • Pipe Fittings
  • Pipe Fitting Tools
  • Pipe Fitting Operations
  • Repairing Components
  • Household Water Tap Repair
  • Repairing a dripping Tap
  • Valve
  • Pipe Threads

Fire

  • Causes of Fire
  • Types of Fire
  • Fire Fighting Equipments
  • Fire Safety Precautions

Surface Coating

  • Working Materials
  • Electroplating
  • Galvanizing
  • Electroforming
  • Organic Coating

Belt Rope and Chain Drives

  • Belt Drives
  • Types of Belts
  • Materials used for belts
  • Selection of a Belt Drive
  • Belt Tensioning Methods
  • Types of Flat Belt Drive
  • Belt Fastening
  • Velocity Ratio
  • Slip of Belt
  • Creep of Belt
  • Dressing of Belt
  • Rope Drive
  • Chain Drives

Pulley and Coupling

  • Belt Drives
  • Functions of Coupling
  • Types of Coupling
  • Pulley
  • Types of Pulley

Gears and Clutches

  • Clutch
  • Principle of Clutch
  • Types of Clutch
  • Gear
  • Terminology used in Gears
  • Classification of Gears
  • Types of Gear Tooth Failures
  • Methods of Repairing the broken Gear Teeth
  • Gear Train
  • Care and Maintenance of Gears

Lubricants

  • Types of Lubricants
  • Properties of Lubricants
  • Principles of Lubrication
  • Methods of Lubrication
  • Important Points to Note in a Machine Lubrication
  • Selection of Lubrication
  • Coolant
  • Emulsion

Technical Terms Used Industry

  • Definition of Some Technical Terms
  • Technical Forms
  • Process Charts
  • Cycle Time
  • Productivity Reports
  • Estimation
  • Job Cards

Installation Maintenance and Overhauling

  • Installation of Machines
  • Maintenance of Machines
  • Overhauling of Machines
  • Hydraulic and Pneumatic Symbols

Foundation Devices

  • Washers
  • Lifting Devices
  • Extractor Press
  • Mechanical Advantage
  • Handling of Heavy Machinery
  • Special Precautions in the Removal and Replacement of Heavy Parts
  • Foundation Bolts
  • Pulley Block
  • Crowbar
  • Spirit Level
  • Plum Bob
  • Pipe 2×4
  • Wire Rope

ITI Book Fitter Theory Books I, II Year is by [node:field_author]. Fitter Theory Books I, II Year is according to Latest NSQF Level. Fitter Theory Books I, II Year is according to latest syllabus of DGT(NCVT). Fitter Theory Books I, II Year is for I Year, II Year. Fitter Theory Books I, II Year is for ITI trade Fitter . Fitter Theory Books I, II Year have fundamental topic Trade Basics (Fitter), Occupational Safety and First Aid, Measurement and Measuring Instruments, Marking Tools, Cutting Tools, Striking and Holding Tools, Metals, Heat Treatment, Forging, Sheet Metal Work, Soldering, Rivet, Welding, Operations, Screw Threads, Grinding, Gauges, Limit Fit and Tolerance, Assembling Techniques, Mechanical Fasteners, Lathe Machine, Surface Finish, Bearings, Jigs and Fixtures, Pipe Fitting, Fire, Surface Coating, Belt Rope and Chain Drives, Pulley and Coupling, Gears and Clutches, Lubricants, Technical Terms Used Industry, Installation Maintenance and Overhauling, Foundation Devices

Fitter

ITI trade Fitter
Trades Duration: 
Two Year
Minimum Qualification Eligibility: 
10th Passed under 10+2 System with Science & Maths
Trade Type: 
Engineering

ITI trade Fitter is powered by NCVT.  ITI trade Fitter  is a job oriented trade ITI trade Fitter is suitable for government job and private job. This ITI trade Fitter is very powerful for self-empowerment. This ITI trade Fitter is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Fitters have a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the following industries:

  • Production & Manufacturing industries.
  • Structural Fabrication like bridges, Roof structures, Building & construction.
  • Automobile and allied industries
  • Service industries like road transportation and Railways.
  • Ship building and repair
  • Infrastructure and defence organizations
  • In public sector industries like BHEL, BEML, NTPC, etc and private industries in India & abroad.
  • Self employment

International Comparability

  • Existence of any official document suggesting the comparability of the qualification with the qualifications in other countries is not known.
  • However, ITI passed out trainees are getting employment in many Gulf countries, European countries, Australia, New Zealand, Singapore etc.
     

Progression Pathway

  • Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for acquiring higher secondary certificate and can go further for General/ Technical education
  • Can take admission in diploma course in notified branches of Engineering by lateral entry
  • Can join as semi-skilled worker in the industry and can become supervisor after doing part-time diploma in relevant branch of Engineering
  • Can join Apprenticeship programme in different types of industries leading to National Apprenticeship certificate (NAC) after which they will be employed in industry as skilled worker and can become supervisor after doing part-time diploma in relevant branch of Engineering
  • Can join Crafts Instructor Training Scheme (CITS) in the relevant trade after which they will be employed in ITI/ Vocational Training Institute as instructor
Publisher: 

Neelkanth Publishers

Neelkanth Publishers

Welcome to Neelkanth Publishers or NK as it is popularly known. In the last ten years, we have published more than 1100 titles and editions of text books, solved question papers in different segments including Engineering, ITI,Polytechnic and Skill Development. We believe in making quality books which are easy to understand, have lucid language and have simple and attractive illustrations. Our authors include some of the most well-known names in their respective fields. Though are books are prepared after painstaking and extensive research with numerous revisions for language and content, yet they are affordable for the masses and hence are popular in the entire country.

https://neelkanthpublishers.com/

ITI text and hand books

Index: 

Trade Basics

Industrial Training Institutes (ITIs)

Fitter

Occupational Safety and First Aid

Occupational Safety and Health

Importance of Occupational Safety and Health

Accidents at Workplace

Safety

Personal Protective Equipment (PPE)

First Aid

Elementary First Aid

Lifting and Handling Load

5’S Concept

Response to Emergencies

Fire

Soft Skills

Measurement and Measuring Instruments

Methods of Measurements

Units of Measurements

Non-precision Instruments

Precision Measuring Instruments

Errors in Measurement

Marking Tools

Marking Media

Methods of Marking

Marking or Layout Table

Surface Plate

Angle Plate

Scriber

Divider

Trammel

Parallel Block

Scriber Block/Surface Gauge

V-block

Marking Punch

Cutting Tools

File

Hacksaw

Chisel

Drill

Saw

Striking and Holding Tools

Hammer

Holding Tools

Metals

Properties of Metals

Iron

Types of Metals

Differences between Ferrous and Non-ferrous Metals

Non-ferrous Alloys

Heat Treatment

Types of Steel Structures

Structure of Steel when Heated

Critical Temperature

Three Stages of Heat Treatment

Methods of Heat Treatment

Hardening Method of High Speed Steel

Various Methods of Hardness Test

Forging

Classification of Forging

Forge

Forging Tools

Fuels used for Forging

Forging Operations

Advantages of Forging

Disadvantages of Forging

Sheet Metal Work

Safety Precautions

Types of Metal Sheets

Prevention of Sheet Metal from Corrosion

Sheet Metal Tools

Stake

Seam

Hand Groover

Notches

Hem

Folding and Jointing Allowance

Sheet Metal Operations

Soldering

Solder

Soldering Procedure

Flux

Brazing

Rivet

Types of Rivet Head

Rivet Designation

The Size of Rivet Hole

Definitions used in Riveted Joints

Riveted Joints

Riveting Tools

Special Rivets

Rivet Spacing in Rivet Joints

Rivet Pitch

Caulking and Fullering

Defects in Riveted Joints

Methods of Riveting

Flush Riveting

Welding

Classification of Welding

Electric Arc Welding

Electrode

Oxy-acetylene Gas Welding

Oxy-acetylene Gas Cutting

CO2 Welding

Welding Joints

Welding Defects

Symbols Used while Welding

Advantages and Uses of Welding

Safety Precautions in Welding Workshop

Operations

Drills

Counter Sinking

Counter Boring

Spot Facing

Reamers

Screw Pitch Gauge

Taps

Die

Blank Size for External Threading

Removal of Broken Tap

Removal of Broken Stud or Screw

Scrapers

Screw Threads

Elements of Screw Thread

Classification of Screw Threads

Applications of Screw Threads

Grinding

Types of Grinding Operations

Grinding Machines

Grinding Wheel

Mounting of Grinding Wheels

Loading of the Wheel

Glazing of Wheel

Off-bench Abrasion

Wheel Dresser

Dressing and Truing

General Grinding Defects and Their Remedies

Gauges

Gauges

Types of Gauges

Sine Bar

Limit, Fit and Tolerance

Interchangeability and Mass Production

Factors Affecting Interchangeability

Reading of Standard Chart in the BIS System of Limits and Fits

Fits and their Classification as per the Indian Standard

ISI System for Limits and Fits

Assembling Techniques

Mechanical Joints

Sealing

Bending

Fixing

Torquing

Aligning

Causes and Prevention of Assembly Failure

Preventive Maintenance of Machines and their Assemblies

Lubrication of Assemblies

Simple Estimation of Materials used in Assemblies

Mechanical Fasteners

Key

Taper Pin or Key

Bolt

Nut

Washer

Screws

Locking Arrangement of Nuts

Lathe Machine

Working Principle of a Lathe Machine

Types of Lathe Machine

Parts of the Lathe Machine

Specifications of a Lathe Machine

Accessories of a Lathe Machine

Cutting Tools

Lathe Operations

Alignment of Lathe Machine Centers

Feed Mechanism of Lathe Machine

Cutting speed and feed

Cutting Fluids and their uses

Surface Finish

Terminology Used in Surface Finish

Surface Quality

Measurement of Surface Roughness

Surface Roughness Expected from Manufacturing Process

Surface Finish Standard

Methods of Indicating Surface Roughness

Methods of Measuring Surface Finish

Lapping

Honing

Frosting

Scraping

Quality Control

Bearings

Composition Materials for Bearings

Types of Bearing

Bearing Housing, Bedding and Loading

Re-Filling Process of Shell Bearing

Mounting and Dismounting of Ball or Rolling Bearing

Main Reasons of Faults in Bearing and Precautions

Lubrication in Bearings

Jigs and Fixtures

Advantages of Jigs and Fixtures

Differences Between Jigs and Fixtures

Design Consideration of Jigs and Fixtures

Types of Jigs

Types of Drilling Jigs

Jig Bushes

Fixtures

Elements of Jigs and Fixtures

Gauges and Templates

Pipe Fitting

Types of Pipe

Sizes of Pipe

Pipe Schedule

Pipe Fittings

Pipe Fitting Tools

Pipe Fitting Operations

Repairing Components

Household Water Tap Repair

Repairing a dripping Tap

Valve

Pipe Threads

Fire

Causes of Fire

Types of Fire

Fire Fighting Equipments

Fire Safety Precautions

Surface Coating

Working Materials

Electroplating

Galvanizing

Electroforming

Organic Coating

Belt, Rope and Chain Drives

Belt Drives

Types of Belts

Materials used for belts

Selection of a Belt Drive

Belt Tensioning Methods

Types of Flat Belt Drive

Belt Fastening

Velocity Ratio

Slip of Belt

Creep of Belt

Dressing of Belt

Rope Drive

Chain Drives

Pulley and Coupling

Belt Drives

Functions of Coupling

Types of Coupling

Pulley

Types of Pulley

Gears and Clutches

Clutch

Principle of Clutch

Types of Clutch

Gear

Terminology used in Gears

Classification of Gears

Types of Gear Tooth Failures

Methods of Repairing the broken Gear Teeth

Gear Train

Care and Maintenance of Gears

Lubricants

Types of Lubricants

Properties of Lubricants

Principles of Lubrication

Methods of Lubrication

Important Points to Note in a Machine Lubrication

Selection of Lubrication

Coolant

Emulsion

Technical Terms Used Industry

Definition of Some Technical Terms

Technical Forms

Process Charts

Cycle Time

Productivity Reports

Estimation

Job Cards

Installation, Maintenance and Overhauling

Installation of Machines

Maintenance of Machines

Overhauling of Machines

Hydraulic and Pneumatic Symbols

Foundation Devices

Washers

Lifting Devices

Extractor Press

Mechanical Advantage

Handling of Heavy Machinery

Special Precautions in the Removal and Replacement of Heavy Parts

Foundation Bolts

Pulley Block

Crowbar

Spirit Level

Plum Bob

Pipe 2×4

Wire Rope

Book Category: 

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