The Directorate General of Training (DGT) under Ministry of Skill Development & Entrepreneurship offers a range of vocational training courses catering to the need of different sectors of economy/ Labour market. The vocational training programmes are delivered under the aegis of Directorate General of Training (DGT). Craftsman Training Scheme (CTS) with variants and Apprenticeship Training Scheme (ATS) are two pioneer schemes of DGT for strengthening vocational training

Mechanic Two & Three Wheeler trade under CTS is one of the popular courses delivered nationwide through a network of ITIs. The course is of one-year duration. It mainly consists of Domain area and Core area. In the Domain area (Trade Theory & Practical) imparts professional skills and knowledge, while the core area (Workshop calculation & Science, Engineering Drawing and Employability Skill) imparts requisite core skills, knowledge, and life skills. After passing out the training program, the trainee is awarded National Trade Certificate (NTC) by DGT which is recognized worldwide.

Trainee broadly needs to demonstrate that they are able to:

• Read and interpret technical parameters/ documentation, plan and organize work processes, identify necessary materials and tools.
• Perform tasks with due consideration to safety rules, accident prevention regulations and environmental protection stipulations.
• Apply professional knowledge & employability skills while performing the job and modification & maintenance work.
• Check the components as per workshop manual, identify and rectify errors and repair/replace components.
• Document the technical parameter related to the task undertaken.

JOB ROLE

Mechanic, Motor Cycle; after successful completion of the above course, the trainee shall be able to perform the following skills with proper sequence. Repairs, services and overhauls motor cycles, auto rickshaws, scooters; etc., to keep them roadworthy. Examine motor cycle or scooter to locate faults by running engine in stationary position or by driving it on road. Dismantle parts such as engine, ignition system, dynamo forks, shock absorbers, gear box etc., as necessary. Grinds valves, sets timings, relines brakes, re-bushes steering mechanism, replaces worn out parts, assembles gear box clutch etc. Performs other tasks to affect repair, cleans and sets carburetor, fits driving chain, wheels silencer, kick, gear, clutch and brake levers and other accessories. Adjusts control cables for brake, clutch and accelerator, sets tappets and wheel alignment, tightens loose parts and makes necessary fittings and connections. Changes engine and gear box oil, starts engine and tunes it up. Tests performance of vehicle by driving on road and makes further adjustments to remove defects noticed if any. Assembles motor cycle or auto-rickshaws from previously dismantled parts.

Auto Service Technician (two and three wheelers); is responsible for the repairing and routine servicing and maintenance (including electrical and mechanical aggregates) of two/threewheeler vehicles.

Plan and organize assigned work and detect & resolve issues during execution in his own work area within defined limit. Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English. Sensitive to environment, self-learning and productivity

LEARNING OUTCOME

• 1. Comply with environment regulations and housekeeping in the work shop following safety precautions.
• 2. Check &Perform precision measurements and marking by using various measures and marking tools used in automotive work shop practices.
• 3. Plan and Perform basic fastening and fittings operation by using correct hand tools, machine tools and equipments.
• 4. Perform surface finishing operations in the given job.
• 5. Construct electrical circuits and test its parameters by using electrical measuring instruments.
• 6. Perform basic electrical testing in two and three wheelers.
• 7. Perform battery testing and charging operations.
• 8. Construct basic electronic circuits and testing.
• 9. Join Components by using Arc & Gas welding.
• 10. Inspect the Auto component using nondestructive testing method.
• 11. Identify the hydraulic and pneumatic components in a vehicle.
• 12. Check and interpret vehicle specification data and VIN, select & operate various service station equipment.
• 13. Carry out the general servicing of two and three wheelers.
• 14. Carry out Engine overhaul of two/three wheelers.
• 15. Overhauling of cylinder head assembly.
• 16. Diagnosis and trouble shoot for excessive smoke, engine overheating and abnormal noise.
• 17. Carry out Servicing of fuel tank.
• 18. Carry out overhauling of steering and suspension system.
• 19. Overhauling front and rear wheels, brake.
• 20. Overhaul automatic/manual transmission of two and three wheeler.
• 21. Overhaul AC generator.
• 22. Check ignition circuit for proper functioning.
• 23. Overhaul the LPG/ CNG fuel supply system and check exhaust smoke.
• 24. Carry out servicing and maintenance of Electric two and three wheeler

MECHANIC TWO & THREE WHEELER [Duration: 1Year, NSQF LEVEL – 4]

Course Content: During the one year course duration the trainees learn about safety aspects in general and those specific to the trade, identification of tools and equipments, raw materials used, etc. The trainees will do measuring & marking activity by using various Measuring & Marking tools and also be able to plan and perform basic fastening and fitting operations, familiarize him with basics of electricity, test and measure the electrical parameter and practice on maintenance of batteries. He can learn to make various welding joints by using Arc and Gas welding. The candidate will learn to dismantle engine of Two and Three-Wheeler as per given standard procedures and be able to achieve skill on Overhauling of Cylinder Head, valve train, Piston, connecting rod assembly, crankshaft, flywheel and mounting flanges, spigot and bearings, camshaft etc. practice reassembling all parts of engine in correct sequence as per workshop manual, perform troubleshooting of Excessive smoke, knocking or abnormal noise etc.; practice servicing of Fuel Tank and its components, repair and overhaul Steering and suspension system of three wheelers. He will learn to overhaul brake system, transmission system and LPG/CNG fuel system of Two and three wheelers. Perform servicing and maintenance.

Skills acquired: After successful completion of the above course, the trainee shall be able to perform the following skills with proper sequence: Repair, servicing and overhauling of motor cycles, auto rickshaws, scooters, etc. to keep them roadworthy; Examine motor cycle or scooter to locate faults by running engine in stationary position or by driving it on road; dismantle parts such as engine, ignition system, dynamo forks, shock absorbers, gear box etc. as necessary. Grind valves, set timings, reline brakes, re-bush steering mechanism, replace worn out parts, assemble gear box clutch etc. Perform other tasks to affect repairs, clean and set carburetor, fit driving chain, wheel silencer, kick, gear, clutch and brake levers and other accessories. Adjust control cables for brake, clutch and accelerator, set tappets and wheel alignment, tighten loose parts and make necessary fittings and connections. Change engine and gear box oil, start engine and tune it up. Test performance of vehicle by driving on road and make further adjustments to remove defects noticed if any. Assemble motor cycle or auto-rickshaws from previously dismantled parts.

Auto Service Technician (two and three wheelers) is responsible for the repairing and routine servicing and maintenance (including electrical and mechanical aggregates) of two/three wheeler vehicles.

Plan and organize assigned work and detect & resolve issues during execution in his own work area within defined limit. Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English sensitive to environment, self-learning and productivity.

Options for employment: Auto Service Technician (two and three wheelers) is responsible for the repairing and routine servicing and maintenance (including electrical and mechanical aggregates) of two/three wheeler vehicles.

Options for self-employment / Entrepreneurship Development: Start his own workshop, Service Station, Spare Parts Shop; Tyre, Tube repair shop, Battery repair shop; Can work as an Auto Electrician in case of Two and Three Wheeler.