Foundryman Technician Theory Books I Year
ITI Book Foundryman Technician Theory Books I Year is by Abhishek Arya, Hemraj Agarwal. Foundryman Technician Theory Books I Year is according to Latest NSQF Level. Foundryman Technician Theory Books I Year is according to latest syllabus of DGT(NCVT). Foundryman Technician Theory Books I Year is for I Year. Foundryman Technician Theory Books I Year is for ITI trade Foundryman . Foundryman Technician Theory Books I Year have fundamental topic Trade introduction, Occupational Safety and First Aid, Introduction to Foundry, Sand Testing and Casting Process, Carpentry Tools and Joints, Foundry Tools, Mould and Moulding Process, Moulding Sand, Pattern, Core, Gating System, Fuel Fired Furnace, Grinding and Drilling, Moulding and Casting Process, Cleaning and Inspection of Casting, Binders, Ferrous Metals, Non - Ferrous Metals, Fundamentals of Heat Treatment, Furnaces, Estimating and Costing, Foundry Mechanization, Casting Design
Trade introduction - Foundryman
- Rules of institute
Occupational Safety and First Aid
- Occupational Safety and Health
- Importance of Occupational Safety and Health
- Accidents at Workplace
- Safety
- Personal Protective Equipment (PPE)
- First Aid
- Elementary First Aid
- Lifting and Handling Load
- 5’S Concept
- Response to Emergencies
- Fire
- Soft Skills
Foundryman Technician Theory
- Importance of occupational safety and health
- Accidents at work place
- Safety precautions while using hand tools
- Fire
- Causes of fire in workshop and safety planning
- Storage of inflammable materials
- First aid
- Lifting and handling load
- Types of injuries and preventions
- Kinetic method of lifting load
- Correct manual lifting techniques
- Lowering the load
- 5’S concept
- Personal protective equipments
- Respiratory protection
- Points to be remembered for respiratory protective equipments
- Limitations of personal protective equipments
- Technical emergency
- Power failure
- Protection of body
- Hand and arm protection
- Legs protection
- Common safety precautions used in foundry shop
- Soft skills
Introduction to Foundry
- Development of foundry in India
- Importance of foundry industry
- Principle of foundry
- Types of foundry
- Advantages of metal casting
- Quality assurance
- Importance of quality in foundry
Sand Testing and Casting Process
- Moisture content test
- Permeability test
- Clay content test
- Grain fineness test
- Refractoriness test
- Strength test
- Special casting process
- CO2 moulding
- Different types of casting on mould core
Carpentry Tools and Joints
- Measuring tools
- Measuring instruments
- Marking tools
- Cutting tools
- Planning tools
- Boring tools
- Classification of carpentry joints
- Other carpentry joints
Foundry Tools
- Types of tools
- Marking tools
- Measuring tools
- Cutting tools
- Moulding hand tools
- Casting hand tools
- Fettling tools
- Special tools
- Moulding equipments
Mould and Moulding Process
- Types of mould
- Parts of mould
- Moulding processes
Moulding Sand
- Properties of moulding sand
- Principal ingredient of moulding sand
- Classification of sand
- Preparation of moulding sand
Pattern
- Selection of materials for pattern
- Materials used in pattern
- Differences between wood and metal pattern
- Types of pattern
- Pattern allowances
- Pattern accessories
- Pattern colour code
- Care and maintenance of pattern
- Core box
- Core gum and core repairing paste
Core
- Function of core
- Characteristics core
- Types of core
- Ingredients of core sand
- Composition core sand mixer
- Core making
- Core reinforcement
- Core vent
- Setting of core
- Chaplet
Gating System
- Components of gating system
- Function of gating system
- Types of gate
- Feeder
- Directional solidification
- Chill
- Exothermic material
Fuel Fired Furnace
- Cupola furnace
- Crucible furnace
- Safety precautions during work at furnace
- Surface hardening of ductile iron
- Induction furnace
Grinding and Drilling
- Types of grinding operations
- Grinding machines
- Construction of grinding wheel
- Shapes and applications of grinding wheel
- Grinding wheel specifications
- Off – hand abrasion by bench and pedestal grinding
- Wheel dressers
- Dressing and truing of grinding wheel
- Standard marking system for grinding wheel
- Mounting of grinding wheel
- Loading of wheel
- Glazing of wheel
- General grinding defects and their remedies
- Drill
- Designation of drill
- Parts of drill
- Size of drill
- Drill angle
- Drill for different materials
- Drilling cutting speed
- Feed in drilling
- Drilling defects and causes
Moulding and Casting Process
- Moulding
- Casting techniques
- Common casting defects
- Salvaging of casting defects
Cleaning and Inspection of Casting
- Fettling of casting
- Surface cleaning of casting
- Inspection of casting
- Refractory materials
Binders
- Classification of binders
- Flux
- Manufacturing of coke
- Facing material
Ferrous Metals
- Differences between metal and non – metal
- Types of metals
- Physical and mechanical properties of metals
- Iron ore
- Pig iron
- Cast iron
- Manufacturing process of wrought iron
- Metallurgy of grey cast iron
- Manufacturing process of white of chilled cast iron
- Manufacturing process of malleable cast iron
- Manufacturing process of ductile or nodular cast iron
- Manufacturing of steel
- Alloy steel
- Effects of alloying elements in ferrous metals
Non - Ferrous Metals
- Manufacturing of non – ferrous metals
- Manufacturing process of aluminum
- Manufacturing process of zinc
- Manufacturing process of tin
- Manufacturing process of lead
- Manufacturing process of copper based alloys
- Manufacturing process of aluminum based alloys
- Manufacturing process of magnesium based alloys
Fundamentals of Heat Treatment
- Iron – carbon equilibrium diagram for carbon steel
- Inoculation
- Solidification of iron – carbon – silicon alloy
- Microstructure of grey cast iron
- Methods of heat treatment
- Testing of metals
Furnaces
- Different types of furnaces
- Electric furnaces
- Blast furnace
- Rotary furnace
- Open hearth furnace
- Air Furnace
- Converter furnace
- Puddling furnace
Estimating and Costing
- Cost estimating of simple casting of different metals
- Ferrostatic pressure
- Weight required on mould
- Requirement of molten metal
Foundry Mechanization
- Foundry mechanization
- Mechanized foundry
- Classification of material handling equipments
- Mechanized foundry layout
Casting Design
- Correct sequence of casting design
- Functional design
- Simplification of foundry practices
- Metallurgical considerations
- Economic considerations
ITI Book Foundryman Technician Theory Books I Year is by Abhishek Arya, Hemraj Agarwal. Foundryman Technician Theory Books I Year is according to Latest NSQF Level. Foundryman Technician Theory Books I Year is according to latest syllabus of DGT(NCVT). Foundryman Technician Theory Books I Year is for I Year. Foundryman Technician Theory Books I Year is for ITI trade Foundryman . Foundryman Technician Theory Books I Year have fundamental topic Trade introduction - Foundryman, Occupational Safety and First Aid, Introduction to Foundry, Sand Testing and Casting Process, Carpentry Tools and Joints, Foundry Tools, Mould and Moulding Process, Moulding Sand, Pattern, Core, Gating System, Fuel Fired Furnace, Grinding and Drilling, Moulding and Casting Process, Cleaning and Inspection of Casting, Binders, Ferrous Metals, Non - Ferrous Metals, Fundamentals of Heat Treatment, Furnaces, Estimating and Costing, Foundry Mechanization, Casting Design
Foundryman
ITI trade Foundryman is powered by NCVT. ITI trade Foundryman is a job oriented trade ITI trade Foundryman is suitable for government job and private job. This ITI trade Foundryman is very powerful for self-empowerment. This ITI trade Foundryman is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.
On successful completion of this course, the candidates shall be gainfully employed as:
- Moulder, Die Casting Machine Operator, Core Maker and Annealer in Production & Manufacturing industries.
- Trainees of Foundry man Trade have a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs
Progression Pathway
Can join Apprenticeship programme in different types of industries leading to National Apprenticeship certificate (NAC) Can join Crafts Instructor Training Scheme (CITS) in the relevant trade after which they will be employed in ITI/ Vocational Training Institute as instructor can become supervisor after doing diploma in relevant branch of Engineering through lateral entry
Neelkanth Publishers
Welcome to Neelkanth Publishers or NK as it is popularly known. In the last ten years, we have published more than 1100 titles and editions of text books, solved question papers in different segments including Engineering, ITI,Polytechnic and Skill Development. We believe in making quality books which are easy to understand, have lucid language and have simple and attractive illustrations. Our authors include some of the most well-known names in their respective fields. Though are books are prepared after painstaking and extensive research with numerous revisions for language and content, yet they are affordable for the masses and hence are popular in the entire country.
https://neelkanthpublishers.com/
ITI text and hand books
Trade introduction
Rules of institute
Occupational Safety and First Aid
Importance of occupational safety and health
Accidents at work place
Safety precautions while using hand tools
Fire
Causes of fire in workshop and safety planning
Storage of inflammable materials
First aid
Lifting and handling load
Types of injuries and preventions
Kinetic method of lifting load
Correct manual lifting techniques
Lowering the load
5’S concept
Personal protective equipments
Respiratory protection
Points to be remembered for respiratory protective equipments
Limitations of personal protective equipments
Technical emergency
Power failure
Protection of body
Hand and arm protection
Legs protection
Common safety precautions used in foundry shop
Soft skills
Introduction to Foundry
Development of foundry in India
Importance of foundry industry
Principle of foundry
Types of foundry
Advantages of metal casting
Quality assurance
Importance of quality in foundry
Sand Testing and Casting Process
Moisture content test
Permeability test
Clay content test
Grain fineness test
Refractoriness test
Strength test
Special casting process
CO2 moulding
Different types of casting on mould core
Carpentry Tools and Joints
Measuring tools
Measuring instruments
Marking tools
Cutting tools
Planning tools
Boring tools
Classification of carpentry joints
Other carpentry joints
Foundry Tools
Types of tools
Marking tools
Measuring tools
Cutting tools
Moulding hand tools
Casting hand tools
Fettling tools
Special tools
Moulding equipments
Mould and Moulding Process
Types of mould
Parts of mould
Moulding processes
Moulding Sand
Properties of moulding sand
Principal ingredient of moulding sand
Classification of sand
Preparation of moulding sand
Pattern
Selection of materials for pattern
Materials used in pattern
Differences between wood and metal pattern
Types of pattern
Pattern allowances
Pattern accessories
Pattern colour code
Care and maintenance of pattern
Core box
Core gum and core repairing paste
Core
Function of core
Characteristics core
Types of core
Ingredients of core sand
Composition core sand mixer
Core making
Core reinforcement
Core vent
Setting of core
Chaplet
Gating System
Components of gating system
Function of gating system
Types of gate
Feeder
Directional solidification
Chill
Exothermic material
Fuel Fired Furnace
Cupola furnace
Crucible furnace
Safety precautions during work at furnace
Surface hardening of ductile iron
Induction furnace
Grinding and Drilling
Types of grinding operations
Grinding machines
Construction of grinding wheel
Shapes and applications of grinding wheel
Grinding wheel specifications
Off – hand abrasion by bench and pedestal grinding
Wheel dressers
Dressing and truing of grinding wheel
Standard marking system for grinding wheel
Mounting of grinding wheel
Loading of wheel
Glazing of wheel
General grinding defects and their remedies
Drill
Designation of drill
Parts of drill
Size of drill
Drill angle
Drill for different materials
Drilling cutting speed
Feed in drilling
Drilling defects and causes
Moulding and Casting Process
Moulding
Casting techniques
Common casting defects
Salvaging of casting defects
Cleaning and Inspection of Casting
Fettling of casting
Surface cleaning of casting
Inspection of casting
Refractory materials
Binders
Classification of binders
Flux
Manufacturing of coke
Facing material
Ferrous Metals
Differences between metal and non – metal
Types of metals
Physical and mechanical properties of metals
Iron ore
Pig iron
Cast iron
Manufacturing process of wrought iron
Metallurgy of grey cast iron
Manufacturing process of white of chilled cast iron
Manufacturing process of malleable cast iron
Manufacturing process of ductile or nodular cast iron
Manufacturing of steel
Alloy steel
Effects of alloying elements in ferrous metals
Non – Ferrous Metals
Manufacturing of non – ferrous metals
Manufacturing process of aluminum
Manufacturing process of zinc
Manufacturing process of tin
Manufacturing process of lead
Manufacturing process of copper based alloys
Manufacturing process of aluminum based alloys
Manufacturing process of magnesium based alloys
Fundamentals of Heat Treatment
Iron – carbon equilibrium diagram for carbon steel
Inoculation
Solidification of iron – carbon – silicon alloy
Microstructure of grey cast iron
Methods of heat treatment
Testing of metals
Furnaces
Different types of furnaces
Electric furnaces
Blast furnace
Rotary furnace
Open hearth furnace
Air Furnace
Converter furnace
Puddling furnace
Estimating and Costing
Cost estimating of simple casting of different metals
Ferrostatic pressure
Weight required on mould
Requirement of molten metal
Foundry Mechanization
Foundry mechanization
Mechanized foundry
Classification of material handling equipments
Mechanized foundry layout
Casting Design
Correct sequence of casting design
Functional design
Simplification of foundry practices
Metallurgical considerations
Economic considerations
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