JOB ROLE

Manual Training Teacher/Craft Instructor; instructs students in ITIs/Vocational Training Institutes in respective trades as per defined job role. Imparts theoretical instructions for the use of tools &equipments of related trades and related subjects. Demonstrate process and operations related to the trade in the workshop; supervises, assesses and evaluates students in their practical work. Ensures availability & proper functioning of equipment and tools in stores.

Mechanic, Motor vehicle; repairs overhauls and services motor vehicles to keep them in good running condition.

Examines vehicle to ascertain nature and location of defects either by running engine or driving vehicle on road. Dismantles partially or completely defective unit or parts of vehicle such as engine, gear box, rear axle, front axle, steering assembly, radiator, etc. according to nature of repairs to be done, using hoist, jack, pullers, hand tools and other devices. Measures essential parts like cylinder, bores piston, sizes crank pins etc. using gauges, micrometer and other precision tools and gets cylinders rebored, liners filled, valve seats refaced, bearings replaced etc. as necessary.

Repairs or overhauls and assembles engine such as replacing defective parts, scrapping bearings, setting timing, cleaning injectors, tuning carburetor, MPFI and CRDI Engines etc. according to maker's specification. Replaces or repairs defective parts of gear box, rear axle, steering mechanism etc. and sets them right ensuring correct alignment, clearance, meshing of gears, specified movements and operations. Relines and builds brakes, sets wheel alignment, adjust, steering, clutch, hand brakes etc fits new or repaired accessories and body parts, makes electrical connection, and performs other tasks to effect repairs.

Lubricates joints, tightens loose parts, tests performance of vehicle by driving on road and makes necessary adjustments to attain desired standard. Trouble shooting and rectification of engine, chassis, and auxiliary system. State the importance of Motor vehicle act and rules Plan and organize assigned work and detect & resolve issues during execution.

Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English. Sensitive to environment, self-learning and productivity.

Mechanic, Automobile; repairs overhauls and services motor vehicles to keep them in good running condition. Examines vehicle to ascertain nature and location of defects either by running engine or driving vehicle on road. Dismantles partially or completely defective unit or parts of vehicle such as engine, gear box, rear axle, front axle, steering assembly, radiator. according to nature of repairs to be done, using hoist, jack, pullers, hand tools and other devices. Measures essential parts like cylinder, bores piston, sizes crank pins etc. using gauges, micro trend other precision tools and gets cylinders re-bored, liners filled, valve seats refaced, bearings re-metalled etc. as necessary. Repairs or overhauls and assembles engine by performing tasks similar to those of Mechanic Petrol or Diesel Engine such as replacing defective parts, scrapping bearings, grinding valves, setting timing, cleaning injectors, tuning carburetor etc. according to maker’s specification. Replaces or repairs defective parts of gear box, rear axle, steering mechanism etc. and sets them right ensuring correct alignment, clearance, meshing of gears, specified movements and operations. Relines and builds brakes, sets wheel alignment, adjust, steering, clutch, hand brakes etc. fits new or repaired accessories and body parts, makes electrical connection, and performs other tasks to effect repairs. Lubricates, joints, tightens loose parts, tests performance of vehicle by driving on road and makes necessary adjustments to attain desired standard. May assemble complete vehicle from finished components.

Maintenance Technician, Service Workshop maintains and manages tools and equipment used in the workshop.

Auto Service Technician, Mechanic irresponsible for the repair and routine servicing and maintenance (including electrical and mechanical aggregates) of vehicles.

Fitter Automobile attends to minor repairs to motor vehicles under guidance of Mechanic Automobile. Receives instructions from Mechanic, Automobile about tasks to attend. Jacks up vehicle to required height for repair in convenient position where necessary. Removes nuts and bolts to dismantle parts such as water pump assembly, fuel pumps assembly, distributor, carburetor, sparking plugs, starter motors, generator, steering gear, brakes, clutch, transmission and suspension systems, etc. Grinds valve and decarbonizes cylinder head under guidance of mechanic and changes oil of engines and transmission system. Tightens loose parts, lubricates joints, does minor repairs, replacements and adjustments and performs simple fitting operations such as filing, chipping, grinding etc. May work in workshops or garage. May drive vehicle on road. May be designated as SERVICE MECHANIC if engaged in cleaning, polishing, oiling and greasing vehicles and do minor routine adjustments as included in servicing.

Driver Cum Mechanic (LMV);To drive Light Motor Vehicle safely & efficiently on public & private roads, following all Rule and regulations in force & giving no room for accidents that causing damage to other road users, public & private properties, passengers and goods being carried. Strictly maintaining scheduled times for passengers embarking/disembarking & goods loading /unloading. To collect passenger or goods as per information received from office. Maintain politeness with passengers and follow all the safety/security measures. Calculate appropriate fares communicating/collecting the same from passengers. Calculate the freight costs based goods weight & volumes and the distance and communicate / collect from the consigner. Proper discharge of passenger or goods at the appropriate place as per instruction and time schedules. Communicate & handover the passenger fare / freight amounts with relevant information to office / owner. Always keep statutory documents / records pertaining to self, the vehicle, passengers & goods & to present when demanded by the concerned authorities. Understand & follow the regulation while transporting the Hazardous goods. To know about the vehicle & various system available and use them judiciously. Maintain the vehicle in good working condition, doing pre-checks before starting the vehicle. Plan & carry out timely recommended services by manufacturers. Maintain operating vehicle economically by achieving good KMPL & better tyre life.

Mechanic, Motor Cycle; Repairs, services and overhauls motor cycles, auto rickshaws, scooters; etc., to keep them roadworthy. Examine motor cycle or scooter to locate faults by running engine in stationary position or by driving it on road. Dismantle parts such as engine, ignition system, dynamo forks, shock absorbers, gear box etc., as necessary. Grinds valves, sets timings, relines brakes, re-bushes steering mechanism, replaces worn out parts, assembles gear box clutch etc. Performs other tasks to affect repair, cleans and sets carburetor, fits driving chain, wheels silencer, kick, gear, clutch and brake levers and other accessories. Adjusts control cables for brake, clutch and accelerator, sets tappets and wheel alignment, tightens loose parts and makes necessary fittings and connections. Changes engine and gear box oil, starts engine and tunes it up. Tests performance of vehicle by driving on road and makes further adjustments to remove defects noticed if any. Assembles motor cycle or auto-rickshaws from previously dismantled parts.

Auto Service Technician; (two and three wheelers); is responsible for the repairing and routine servicing and maintenance (including electrical and mechanical aggregates) of two/three wheeler vehicles.

Electrician, Automobile; installs, repairs replaces and overhauls wiring, starters, generators, distributors and other electrical equipment of motor vehicles. Examines vehicle battery, checks voltage and specific gravity using special equipment such as voltmeter hydrometer, heavy discharge tester, etc. and ensures that battery is in good condition. Checks vehicle wiring, locates faults and rectifies defects by replacing damaged wire or connecting ends with insulation tape. Starts engine to check whether alternator is charging correctly, and if distributor, condenser coil and cut out are functioning properly. Estimates nature of defects and reports components to be replaced or repaired. Dismantles and repairs electrical units and components such as generator, distributor etc. where required. Replaces repaired kit or unit in vehicle and connects it with battery. Conducts thorough examination of various electrical fittings such as lights, panel indicators, fuel pumps, etc. and rectifies defects. Checks condition and makes necessary adjustments. May do armature winding. May drive vehicles on road. May charge batteries.

LEARNING OUTCOME

Learning outcomes are a reflection of total competencies of a trainee and assessment will be carried out as per the assessment criteria.

TRADE TECHNOLOGY

• 1. Explain Quality Management tools- 5S, 7QC etc. & ensure compliance of safety practice and handling of hand tools, special tools and maintenance of them.
• 2. Analyse diagnosis of problems in various Engine system(viz. Lubrication system, emission control system and control system)and troubleshoot engine.
• 3. Evaluate maintenance, diagnosis and servicing of fuel supply system in petrol and diesel engines.
• 4. Evaluate maintenance, diagnosis and troubleshooting of Electrical and Electronics systems.
• 5. Evaluate driving performance of trainees.
• 6. Evaluate diagnosis and troubleshooting of Chassis and Body: Suspension system, GPS, Music system, Body related Electric and Electronic system.
• 7. Analyse diagnosis and troubleshooting of Electric and Electronic related to MPFI and CRDI.
• 8. Evaluate diagnosis and troubleshooting of CNG, LPG & hybrid system.
• 9. Examine/interpret the faults in Diagnosis of Transmission system and suggest appropriate measures for: Clutches, Gear boxes, (Mechanical Automatic, Semi Automatic, CVT, Transaxle, and Transfer Case) differential and final drive.
• 10. Justify appropriate procedures of Diagnosis of Vehicle Control System (Steering: Mechanical, Hydraulic and Electrical steering, steering geometry, wheels& tyres etc).
• 11. Assess Diagnosis of vehicle Air conditioning system.
• 12. Evaluate diagnosis of problems and troubleshoot vehicle safety system