Maintenance Mechanic (Chemical Plant)
ITI trade Maintenance Mechanic (Chemical Plant) is powered by NCVT. ITI trade Maintenance Mechanic (Chemical Plant) is a job oriented trade ITI trade Maintenance Mechanic (Chemical Plant) is suitable for government job and private job. This ITI trade Maintenance Mechanic (Chemical Plant) is very powerful for self-empowerment. This ITI trade Maintenance Mechanic (Chemical Plant) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.
“Maintenance Mechanic (Chemical Plant)” trade under ATS is one of the most popular courses delivered nationwide through different industries. The course is of two years (02 Blocks) duration. It mainly consists of Domain area and Core area. In the Domain area Trade Theory & Practical impart professional - skills and knowledge, while Core area - Workshop Calculation and science, Engineering Drawing and Employability Skills imparts requisite core skills & knowledge and life skills. After passing out the training programme, the trainee is being awarded National Apprenticeship Certificate (NAC) by NCVT having worldwide recognition.
The person should be able to perform preventive, periodical, breakdown, online routine, daily maintenance of chemical plant equipment and machineries. Should be prompt in record maintaining. Should be highly skilled in use of hand/machine tools & work permit system. Should be good in housekeeping and self-dependent. Able to perform failure analysis of machine for leading to corrective action.
“Maintenance Mechanic (Chemical Plant)” has a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the industries for following occupations: Maintenance Mechanic (Chemical Plant)
Job roles of “Maintenance Mechanic (Chemical Plant)”
Mechanic Maintenance (Chemical Plant); repairs and overhauls chemical plant, machinery and equipment periodically and on break downs to maintain them in efficient operating condition. Studies methods of processing of raw material to finished products. Examines plant and equipment to locate faults and removes minor defects on spot. Reports major defects and break downs to Chemical Engineer and dismantles defective unit as directed with necessary precaution, using hand tools, adopter, twists etc. as necessary. Replaces or repairs defective parts and components by re-metalling, filling, drilling, grinding, scraping, soldering, brazing, etc. as required and reassembles unit according to specifications with prescribed precautions particularly for explosive, gas acid and other chemical plants, ensuring correct alignment clearance, valve operations, adjustments, flow of material operational functions and other necessary details. Tests assembled unit for proper performance, makes further adjustments, if necessary and gets assembled if examined by appropriate authority before handing over to production. Checks, adjusts and lubricates equipment periodically or gets it done and performs other tasks to maintain plan in proper working order. May maintain records of parts examined, repairs done, replacements made and plant performance. May erect and install equipment under the guidance of Chemical Engineer.
- Role & duties of Maintenance Mechanic (Chemical Plant) in chemical process Industry.
- Safety precautions, while working as Maintenance Mechanic (Chemical plant) in chemical process plant
- Prepare different types of documentation as per industrial need by different methods of recording information.
- Familiarization of different section of chemical plant, raw materials used, Product capacity of production, flow sheet, writing report, etc.
- Familiarization of safety, health & environment (SHE) in chemical Plant, PPEs,fire extinguishers, good housekeeping,Fire hazards & Toxic hazards on site & offsite emergencies. Familiarization of plant utilities, pipe colour coding
- Plan and organize the work to make job as per specification applying different types of basic fitting operations and check for dimensional accuracy. [Basic fitting operation – marking, Hack-sawing, punching, Chiselling, Filing, Drilling, countersinking, c
- Make a step fit of components for assembling as per required tolerance. [Step fit, required tolerance: ±0.04 mm]
- Plan, identify & perform different operation – Experiments related to safety & gen. awareness in chemical industries. (Diff. operations – Select & operate proper fire extinguisher as per demand, identify chemicals hazards, PPE’S, read & obtain relevant da
- Identify and install / connect instruments / devices to measure pressure, temp., flow & level, record readings. ( Instruments / Devices - bourden tube, capsule type gauge, mercury in glass, bimetallic thermometer, RTD, Orifice, venturimeter, Rotameter, s
- Installations of flow meters, pumps and valves , compressors ,fans ,blowers ,heat exchange equipments , mass transfer equipments, agitation and mixing equipments , waste management ,water treatment equipments, chemical reactor, drying equipments and Air
- Understand term vacuum and it’s utilization in chemical industries. Overhauling and troubleshooting of vacuum pump and checking for proper functioning
- Identify different types of valve, their specific application. Carry out overhauling procedure for different types of valves.
- Plan, dismantle, trouble shoot, clean & reassemble different machine & components for transportation of liquid and check their functionality, uses of different types of pumps.
- Repair & maintenance work of equipments and machineries of chemical plant.
- Familiarization with sample quality control tests (Quality control).
- Routine chemical plant jobs such as start up and shut down of plants, taking readings in log sheet , replacement of gland seal /mechanical seals/gasket/coupling ,chains, keys. Cleaning of tubes of heat exchangers, etc.
- Understand & explain different types of maintenance, their importance and frequently record keeping. Types of Maintenance – Online, Predictive, Preventive and breakdown maintenance.
- Routine maintenance, preventive maintenance, overhauling and installation of cooling towers, Humidification & refrigeration unit, Absorption towers. Adsorption equipments, crystallizers, industrial filtration equipments, Sedimentation and coagulation equi
- Power Transmission Device – Belt, Pulleys. Their design, material & mountings. Checking functionality.
- Machinery handling and their installation as per standard procedure, it’s planning & implementation.
- Identify major parts and function of pressure vessel, various pipe fittings, valves, parameters and other attachments. Operating and working of pressure vessel, its care and safety precautions taken while working on pressure vessel.
- Knowledge about utilization of steam and its classification. Plan, dismantle, trouble shoot, clean scale formation &reassemble. Electrode &Oil fired boiler.
- Identify term size reduction and operate size reduction machine (hammer mill, ball mill). Carry out size analysis with proper screening equipment’s & their maintenance.
- Identify term mixing & agitation and its importance. Knowledge about construction details, operating & working and its maintenance. Types of mixer & agitators
- Identify importance of conveyor to convey materials in chemical industries. Specification of conveyor. Knowledge about construction details, operating & working, its maintenance, Trouble& Trouble shooting. Types of conveyor.
- Repair & Maintenance work of equipments and machineries of chemical plant.
SPECIFIC LEARNING OUTCOME
- 1. Role & duties of Maintenance Mechanic (Chemical Plant) in chemical process Industry.
- 2. Safety precautions observed while working as Maintenance Mechanic (Chemical plant) in chemical process plant.
- 3. Prepare different types of documentation as per industrial need by different methods of recording information.
- 4. Familiarization of different section of chemical plant, raw materials used, Product capacity of production, flow sheet, writing report, etc.
- 5. Familiarization of Safety, Health & Environment (SHE) in chemical Plant, PPEs ,fire extinguishers, good housekeeping ,fire hazards & toxic hazards on site & offsite emergencies. Familiarization of plant utilities, pipe colour coding.
- 6. Plan and organize the work to make job as per specification applying different types of basic fitting operations and check for dimensional accuracy. [ Basic fitting operation – marking, hack- sawing, punching, chiselling, filing, drilling, countersinking, counter boring, reaming, taping, pipe threading etc., accuracy: ± 0.25mm]
- 7. Make a step fit of components for assembling as per required tolerance. [Step fit, required tolerance: ±0.04 mm]
- 8. Plan, identify & perform different operation – Experiments related to safety & general .awareness in chemical industries. (Diff. operations – select & operate proper fire extinguisher as per demand, identify chemicals hazards, PPE’s, read & obtain relevant data).
- 9. Identify and install / connect instruments / devices to measure pressure, temp., flow & level, record readings. ( Instruments / devices - bourden tube, capsule type gauge, mercury in glass, bimetallic thermometer, RTD, Orifice meter, venturimeter, rotameter, sight glass type, air purge type & capacitance type level indicator.
- 10. Installations of flow meters, pumps and valves , compressors ,fans ,blowers ,heat exchange equipments , mass transfer equipments, heat & mass transfer equipments, agitation and mixing equipments , waste management ,water treatment equipments, chemical reactor, drying equipments and air pollution control measures equipments and their maintenance work.
- 11. Understand term vacuum and it’s utilization in chemical industries. Overhauling and troubleshooting of vacuum pump and checking for proper functioning.
- 12. Identify different types of valve, their specific application. Carry out overhauling procedure for different types of valves.
- 13. Plan, dismantle, trouble shoot, clean & reassemble different machine & components for transportation of liquid and check their functionality, uses of different types of pumps.
- 14. Repair & maintenance work of equipments and machineries of chemical process plant.
- 15. Familiarization with sample quality control tests (Quality control).
- 16. Routine chemical plant jobs such as start up and shut down of plants, taking readings in log sheet , replacement of gland seal /mechanical seals/gasket/coupling ,chains, keys. Cleaning of tubes of heat exchangers, etc.
- 17. Understand & explain different types of maintenance, their importance and frequently record keeping. Types of maintenance – online, predictive, preventive, breakdown and effective maintenance.
- 18. Routine maintenance, preventive maintenance, overhauling and installation of cooling towers, humidification & refrigeration unit, absorption towers, adsorption equipments, crystallizers, industrial filtration equipments, sedimentation and coagulation equipments, size reduction and size separation equipments.
- 19. Power transmission device – belt, pulleys and their design, material & mountings. Checking functionality.
- 20. Machinery handling and their installation as per standard procedure, it’s planning & implementation.
- 21. Identify major parts and function of pressure vessel, various pipe fittings, valves, parameters and other attachments. Operating and working of pressure vessel, its care and safety precautions taken while working on pressure vessel.
- 22. Knowledge about utilization of steam and its classification. Plan, dismantle, trouble shoot, clean scale formation & reassemble. Electrode & Oil fired boiler.
- 23. Identify term size reduction and operate size reduction machine (jaw crusher, hammer mill, ball mill). Carry out size analysis with proper screening equipments & their maintenance.
- 24. Identify term mixing & agitation and its importance. Knowledge about construction details, operating & working and its maintenance. Types of mixer & agitators.
- 25. Identify importance of conveyor to convey materials in chemical industries. Specification of conveyor and elevators. Knowledge about construction details, operating & working, its maintenance, Trouble & trouble shooting. Types of conveyors and elevators.
- 26. Repair & maintenance work of equipments and machineries of chemical process plant.
