Welder

Syllabus:

Syllabus for ITI Trade Welder

Trade Type:

Engineering

Trades Duration:

One year

Trade Sector:

Capital Goods & Manufacturing

ITI trade Welder is powered by NCVT. ITI trade Welder is a job oriented trade ITI trade Welder is suitable for government job and private job. This ITI trade Welder is very powerful for self-empowerment. This ITI trade Welder is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Gas welding (includes gas cutting), Arc welding, TIG welding, MIG/MAG welding etc

(i) Install and setup operating system and Set the gas welding plant and join MS sheet in different position. [Different position: - 1F, 2F, 3F, 1G, 2G, 3G.]
(ii) Set the SMAW machine and perform different type of joints on MS in different position observing standard procedure. [different types of joints- Fillet ( T-joint, lap & Corner), Butt (Square & V); different position - 1F, 2F, 3F,4F, 1G, 2G, 3G, 4G]
(iii) Set the oxy- acetylene cutting plant and perform different cutting operations on MS plate. [Different cutting operation – Straight, Bevel, circular]
(iv) Perform welding in different types of MS pipe joints by Gas welding (OAW). [Different types of MS pipe joints – Butt, Elbow, T-joint, angle (45) joint, flange joint]
(v) Set the SMAW machine and perform welding in different types of MS pipe joints by SMAW. [Different types of MS pipe joints – Butt, Elbow, T-joint, angle (45) joint, flange joint]
(vi) Choose appropriate welding process and perform joining of different types of metals and check its correctness. [appropriate welding process – OAW, SMAW; Different metal – SS, CI, Brass, Aluminium]
(vii) Demonstrate arc gauging operation to rectify the weld joints.
(viii) Test welded joints by different methods of testing. [different methods of testing- Dye penetration test, Magnetic particle test, Nick break test, Free band test, Fillet fracture test]
(ix) Set GMAW machine and perform welding in different types of joints on MS sheet/plate by GMAW in various positions by dip mode of metal transfer. [different types of joints- Fillet ( T-joint, lap, Corner), Butt (Square & V); various positions- 1F, 2F,
(x) Set the GTAW machine and perform welding by GTAW in different types of joints on different metals in different position and check correctness of the weld. [different types of joints- Fillet ( T-joint, lap, Corner), Butt (Square & V) ; different metals
(xi) Perform Aluminium & MS pipe joint by GTAW in flat position.
(xii) Set the Plasma Arc cutting machine and cut ferrous & non-ferrous metals.
(xiii) Set the resistance spot welding machine and join MS & SS sheet.
(xiv) Perform joining of different similar and dissimilar metals by brazing operation as per standard procedure. [different similar and dissimilar metals- Copper, MS, SS]
(xv) Repair Cast Iron machine parts by selecting appropriate welding process. [Appropriate welding process- OAW, SMAW]
(xvi) Hard facing of alloy steel components / MS rod by using hard facing electrode.
(xvii) Recognize & comply safe working practices, environment regulation and housekeeping
(xviii) Understand and explain different mathematical calculation & science in the field of study including basic electrical. [Different mathematical calculation & science -Work, Power & Energy, Algebra, Geometry & Mensuration, Trigonometry, Heat & Temper
(xix) Interpret specifications, different engineering drawing and apply for different application in the field of work. [Different engineering drawing-Geometrical construction, Dimensioning, Layout, Method of representation, Symbol, Different Projections,
(xx) Select and measure dimension of components and record data.
(xxi) Explain the concept in productivity, quality tools, and labour welfare legislation and apply such in day to day work to improve productivity & quality.
(xxii) Explain energy conservation, global warming and pollution and contribute in day to day work by optimally using available resources.
(xxiii) Explain personnel finance, entrepreneurship and manage/organize related task in day to day work for personal & societal growth.
(xxiv) Plan and execute the work related to the occupation.