Course Content: During the two-year duration a candidate is trained on subjects Professional Skill, Professional Knowledge, Engineering Drawing, Workshop Science & Calculation and Employability Skills. In addition to this a candidate is entrusted to make/do project work and Extra Curricular Activities to build up confidence. The practical skills are imparted in simple to complex manner & simultaneously theory subject is taught in the same fashion to apply cognitive knowledge while executing task. The practical part starts with allied trade training viz basic fitting and laboratory experiments in basic physics and chemistry. Practical skills related to unit operations comprising of Fluid flow, Heat transfer, and Mass transfer, Mechanical operations are covered in period of two years.

In the first year -The practical part starts with allied trades viz., basic fitting- In the basic fitting the skills imparted are Hack-sawing, marking, punching, Chiseling, Filing, Drilling, countersinking,counter boring, reaming, Taping and observation of all safety aspects is mandatory. Basic physics and chemistry practical covers conducting experiments in laboratory to determine physical constants, verification of laws, to determine concentration of solutions, PH, melting point, boiling point, compare properties of metals & alloys, prepare chemicals. The safety aspect covers components like PPE, Fire extinguisher, First Aid. performing different operations or experiments related to safety and general awareness in chemical industry. Identification, installation /connection of instrument/devices to measure pressure, temperature, flow, level and density are covered. Skills to execute pipe joints, fittings valves on pipes, dismantling, overhauling, cleaning & assembling valves, different machines & components used for fluid transportation such as centrifugal pump, gear pump, metering pump, screw pump, multistage compressor are achieved in this year. Dismantling, repairing and assembling of different damaged mechanical components used for power transmission such as Gearbox, bearings are also covered.

In the second year – This Year covers Unit operations i.e. fluid flow, heat transfer and mass transfer operations. Skills to operate different machines/equipment such as Shell and tube Heat exchangers, evaporators, Distillation columns are gained in this section. Study of pressure vessels, petroleum refining is covered in this section. Mass transfer operations such as Solvent extraction, Leaching, Absorption, Crystallization, and Drying are taught. Mechanical operations such as Size reduction, mixing, conveying, and filtration are also covered in this year. Study of chemical reactor, plant utilities like steam, Boilers, cooling towers, chilled water, instrument air are covered in this section. Pollution in chemical industry and manufacturing processes are also taught

Skills acquired: Laboratory Assistant- Physical/chemical, assists and carries out routine duties in laboratory as directed in conducting experiments. Sets up required apparatus and instruments in position as directed for conducting experiments such as balances, heaters, arrange chemicals such as salts, acids, Makes necessary electrical connection to equipment and instruments as required. Records routine and other observations as indicated by instruments and makes necessary calculations.

Process Operator - Chemical, Process chemical ingredients by mixing in specific proportions, heating, distilling, cooling, filtering, blending, percolating, refining, pulverising, etc. for causing chemical reactions for research or production. Regulates feed of gaseous, liquid or solid materials into equipment. Checks progress of process by looking through peep holes, observing temperature readings, pressure gauges and other instruments and making simple chemical tests; regulates material feed, and heating and cooling devices and makes other adjustments necessary to ensure that processes are correctly carried out

Reactor / Converter Operator , Reactor Operator (Chemical Process, except Petroleum) operates number of pieces of equipment, other than those used for treating petroleum, which perform sequence of complex operations in chemical reaction process. Regulates feed of gaseous, liquid or solid material into equipment.

Pump Operator (Petroleum Refining), controls pumps and manifold systems to circulate crude, semi compressed and finished petroleum products, water and chemical solutions through processing and storage departments of refinery according to schedules or instructions. Synchronizes activities with other pump houses to assure continuous flow of product. Records operating data.

Evaporator Operator: Pan Operator; Vacuum Pan Operator charges and operates evaporating tank, vacuum-pan or similar device to concentrate solutions by driving off excess water contents. regulates flow of steam into heater coils of evaporator; periodically tests concentrations of solution by making simple chemical tests

Still Operator- Petroleum/chemical, still operator (Distillation operator) operates one or more batch/ continuous stills for distilling or refining Chemicals and crude oil to obtain fuel gas, gasoline, kerosene, diesel oil, lubricating oil, wax, bitumen, etc. Reads processing schedules, writing log books, test results of oil samples, and laboratory recommendations to determine changes in equipment controls required to produce specified quantity and quality of product

Crusher Operator, Crusher Operator operates power driven crushing machine to break solid lumps of chemicals or other materials into smaller size for further processing. Collects material to be crushed; fills hopper of machine, regulate speed of machine, May weigh the material before and after crushing to know loss in crushing.

Autoclave Operator, Autoclave Operator; Sterilization Attendant charges, operates and unloads an autoclave (high-pressure vessel) for processing chemicals, oils, or sterilizing bottles, ampoules, etc. Checks valves for operation; raises temperature of autoclave by increasing steam pressure

Ammonia Plant Operator, Ammonia Plant Operator controls converter and auxiliary equipment that combine hydrogen and nitrogen to produce anhydrous ammonia, Lights burner and start pumps, compressors etc. Reads instruments such as temperature indicators, pressure gauges etc.

Acid Plant Operator Acid Plant Operator maintains and operates acid plant for manufacturing sulphuric, hydrochloric, nitric or other acids by treating raw materials (Sculpture, salts, etc.)

Digester Operator, Paper Pulp Digester Operator operates (cooker) to convert raw materials into paper pulp. Supervises charging of cooker with ingredients such as wood chips, rags, straw and waste paper shreds.Directs adding of chemicals and admission of steam to raise temperature.

Mixing Attendant (Chemical) feeds and tends machine to mix and blend different solid or liquid ingredients in required proportions. starts machine agitators to mix materials thoroughly

Filter Press Operator operates filter press machine to filter impurities or other insoluble materials from slurries, chemical solutions or other liquids. Opens filter press and covers filter plates with canvas or other filtering media; closes press, pumps slurry till specified pressure is reached. Removes impurities and sludge in between plates. Replaces damaged filter media.

Hydro Extractor Operator /Centrifuge operator operates centrifuge machine that separates solids from liquids, Fills drum of machine with liquid material. Starts machine and adjusts drum speed to obtain efficient separation of substances, May clean and fix filtering media.

Drying Chamber Attendant (Drugs)/Dryer Operator dries tablets, wet seeds, wet crystals and powder in drying chamber. loads tablets and powder trays on racks and shelves in drying chamber, loads seeds and crystals in rotary dryers, Closes chamber and applies heat for fixed period of time; checks at frequent intervals to ensure that products are properly dried and test products for moisture content

Extraction Attendant-Chemical, Extraction Battery Attendant, Extractor Operator, feeds necessary chemicals and solvents in Mixer settlers, spray towers and regulates flow, pressure etc. as directed by Process man to effect desired chemical separation. Collects Extract, Raffinate separately, and checks their concentration separately.

Options for employment: All Chemical, Fertilizer, Pharmaceutical and Petroleum (Oil and Gas) and Power Plants (Water treatment) will be able to recruit these trainees.

ITI trade Fitter is powered by NCVT.  ITI trade Fitter  is a job oriented trade ITI trade Fitter is suitable for government job and private job. This ITI trade Fitter is very powerful for self-empowerment. This ITI trade Fitter is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Fitters have a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the following industries:

• Production & Manufacturing industries.
• Structural Fabrication like bridges, Roof structures, Building & construction.
• Automobile and allied industries
• Service industries like road transportation and Railways.
• Ship building and repair
• Infrastructure and defence organizations
• In public sector industries like BHEL, BEML, NTPC, etc and private industries in India & abroad.
• Self employment

International Comparability

• Existence of any official document suggesting the comparability of the qualification with the qualifications in other countries is not known.
• However, ITI passed out trainees are getting employment in many Gulf countries, European countries, Australia, New Zealand, Singapore etc.
   

Progression Pathway

• Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for acquiring higher secondary certificate and can go further for General/ Technical education
• Can take admission in diploma course in notified branches of Engineering by lateral entry
• Can join as semi-skilled worker in the industry and can become supervisor after doing part-time diploma in relevant branch of Engineering
• Can join Apprenticeship programme in different types of industries leading to National Apprenticeship certificate (NAC) after which they will be employed in industry as skilled worker and can become supervisor after doing part-time diploma in relevant branch of Engineering
• Can join Crafts Instructor Training Scheme (CITS) in the relevant trade after which they will be employed in ITI/ Vocational Training Institute as instructor

ITI trade Mechanic (Refrigeration and Air-Conditioning) is powered by NCVT.  ITI trade Mechanic (Refrigeration and Air-Conditioning)  is a job oriented trade ITI trade Mechanic (Refrigeration and Air-Conditioning) is suitable for government job and private job. This ITI trade Mechanic (Refrigeration and Air-Conditioning) is very powerful for self-empowerment. This ITI trade Mechanic (Refrigeration and Air-Conditioning) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

ITI trade Plumber is powered by NCVT.  ITI trade Plumber  is a job oriented trade ITI trade Plumber is suitable for government job and private job. This ITI trade Plumber is very powerful for self-empowerment. This ITI trade Plumber is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Plumber trade under CTS is one of the popular courses delivered nationwide through network of ITIs. The course is of one year (02 semester) duration. It mainly consists of Domain area and Core area. In the Domain area (Trade Theory & Practical) impart professional - skills and knowledge, while Core area (Workshop Calculation science, Engineering Drawing and Employability Skills) imparts requisite core skills, knowledge and life skills. After passing out of the training program, the trainee is awarded National Trade Certificate (NTC) by NCVT which is recognized worldwide.

Plumber assembles, installs and maintains sanitary fittings and fixtures, sewage and drainage systems, heating and sanitary systems, gas and water pipe lines etc. Responsible for installation, operation and repair of plumbing system used in housing, commercial and institutional setups, drills passage holes in walls or floor of premises and fixes necessary brackets, stands, holders etc., maintenance and servicing of pipes and sanitary fixtures. 

Plumber has a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the industries for following occupations:

• Plumber, General
• Plumber, Operations
• Plumber, General-Installation and Repair
• Plumber, General Helper
• Plumber, General Assistant
• Plumber, Maintenance and Servicing Assistant
• Plumber, Maintenance and Servicing
• Pipe Layer/Plumber Pipeline
• Pipe Fitter
• Plumbers and Pipe Fitters, Other
• Plumber (Welder)/Plumbing (Sanitary Fixtures) Fitter Assistant
• Plumber (Welder) Assistant
• Plumber (Pumps and E/M Mechanic)

JOB ROLE

Plumber, General; lays out, assembles, installs and maintains sanitary fittings and fixtures, sewage and drainage systems, heating and sanitary systems, gas and water pipe lines etc. Receives instructions from Sanitary Engineer or Civil Engineer regarding lay out of pipes, gas or water mains, position of fixtures and fittings, etc. Examines drawings or other specifications regarding size and dimensions of area where sanitary fittings or pipe are to be fitted or laid. Marks points at places to indicate position for fixing brackets and laying pipes. Drills passage holes in walls or floor of premises and fixes necessary brackets, stands, holders etc. to keep or hold fittings and fixtures in position, using nuts, bolts, clamps etc. and tightens them with hand tools. Cuts reams, threads and bends pipes as appropriate. Ensures that pipe lines are laid properly by Pipe Fitter. Joins pipes with sockets, Tees, elbow etc. or with molten lead or lead wool. Caulks joints (operation of making joint seam tight to withstand pressure) and tests them for leaks with pneumatic or hydraulic pressure. May repair and maintain sewerage and pipe lines by replacing washers on leaky faucets, mending burst pipes, opening clogged drains, etc. May do lead burning, dressing and bossing of lead pipe and sheet lead, inlaying of wooden tanks, construction of septic tanks etc

Plumber, Operations; is responsible for operation of plumbing system used in housing, commercial and institutional setups.

Plumber, General-Installation and Repair; Plumber (General)-II is responsible for installation and repair plumbing systems including those of advanced sanitary fixtures as per manufacturer͛s specifications in housing, commercial and institutional setups.

Plumber, General Helper; is responsible for helping Plumber (General) by carrying and handling of tools and materials required in installation, minor repair and maintenance of plumbing systems.

Plumber, General Assistant; is responsible for assistance in, preliminary installation and minor repair work of basic plumbing systems in domestic, commercial and institutional setups.

Plumber, Maintenance and Servicing Assistant; is responsible for assistance in maintenance and servicing of pipes and sanitary fixtures in housing, commercial and institutional setups.

Plumber, Maintenance and Servicing; is responsible for assistance in maintenance and servicing of pipes and sanitary fixtures in housing, commercial and institutional setups.

Pipe Layer/Plumber Pipeline; Sewer Pipe Layer lays concrete, stone ware or clay pipes to form sanitary drains and sewers. Receives instructions regarding size and type of concrete, stone ware or clay pipe to be laid. Digs or gets earth dug along marked lines using spade, picks etc. to make trenches for laying pipes. Levels and smoothens bottom of trenches to proper gradient by scooping with shovels. Receives pipes of required size lowered into trench manually or by pulley and adjusts their position by hand or crow-bar for correct levelling and vertical and horizontal alignment. Joints pipes together using appropriate couplings, joints, rings etc. and closes joints by caulking with fibre and cement to prevent leakage. Tests joints by hydraulic or pneumatic pressure after sealing. Fills trench with earth to cover laid pipe and rams earth to avoid sinking. Is designated as PIPE LAYER WATERMAINS or WATER MAINS FITTER if engaged in laying cast iron or galvanized iron water pipe mains and in caulking their joints with lead to prevent leakage. May lay pipe lines to provide water connection to houses, sanitary sewers etc. May fix meters to stopcocks, remove defects from pipe lines and replace defective ones.

Pipe Fitter; lays, repairs and maintains, pipes for supply of water, gas, oil or steam in buildings, gardens, workshops, stores, ships etc., according to drawings or instructions. Examines drawings and other specifications or receives relevant instructions. Cuts passage holes for laying pipes in walls and floors. Cuts reams, threads and bends pipes according to specifications. Lays pipes in cut passage and assembles pipe sections with couplings, sockets, Tee's elbows etc. Levels position of pipes using sprit level for gravitational flow. Caulks joints, tests them for leakage with pneumatic or hydraulic pressure and secures pipe line to structure with clamps, brackets, and hangers. Fits water meters, taps etc. to pipe where necessary. Repairs and replaces leaky pipe lines, taps and joints and provides connections to overhead water tanks. Helps Plumber, General in fittings sanitary fittings to buildings. May join pipe sections and fittings.

Plumbers and Pipe Fitters, Other; perform number of routine and low skilled tasks such as assisting in laying pipes, making water tight joints, fitting sockets and reducers, threading pipes with taps and dies, removing leakages, etc., and are designated as Plumber Mate or Pipe Fitter Helper according to type of work done.

Plumber (Welder)/Plumbing (Sanitary Fixtures) Fitter Assistant; is responsible for welding activities related to plumbing works in housing, commercial and institutional setups.

Plumber (Welder) Assistant; is responsible for assistance in welding activities related to plumbing works in housing, commercial and institutional setups.

Plumber (Pumps and E/M Mechanic); is responsible for installation and repair of Pumps and E/M equipment used for different plumbing applications of housing, commercial and institutional Set ups.

ITI trade Wireman is powered by NCVT.  ITI trade Wireman  is a job oriented trade ITI trade Wireman is suitable for government job and private job. This ITI trade Wireman is very powerful for self-empowerment. This ITI trade Wireman is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Wireman, Light and Power installs various kinds of electrical wiring such as cleat, conduit, casing, concealed etc. in houses, factories, workshops and other establishments for light and power supply. Studies diagram and plan of wiring and marks light, power and other points accordingly. Fixes wooden pegs, sizes tubes, saws casings, etc. by common carpentry fitting and other processes, according to type of wiring needed. Erects switch boards and fixes switch box casings cleats, conduits ceiling roses, switches, meters etc. according to type and plan of wiring. Draws wire in two way or three-way wiring system as prescribed and makes electrical connections through plugs and switches to different points exercising great care for safety and avoiding short circuit and earthing at any stage of wiring. Fixes fuses and covers as per diagram and insulates all naked wires at diversions and junctions to eliminate chances of short circuit and earthing. Fits light brackets, holders, shades, tube and mercury lights, fans etc, and makes electrical connection as necessary. Tests checks installed wiring for leakage and continuity using megger, removes faults if any and certifies wiring as correct for connecting mains. Checks existing wiring for defects and restores current supply by replacing defective switches, plug sockets, blown fuse etc. or removing short circuits and faulty wiring as necessary. May repair simple electrical domestic appliances. 

Electrical wiring works such as cleat, conduit, casing, concealed etc. in houses, factories, workshops and other establishments for light and power supply.