Course Content: During the two-year duration a candidate is trained on subjects Professional Skill, Professional Knowledge, Engineering Drawing, Workshop Science & Calculation and Employability Skills. In addition to this a candidate is entrusted to make/do project work and Extra Curricular Activities to build up confidence. The practical skills are imparted in simple to complex manner & simultaneously theory subject is taught in the same fashion to apply cognitive knowledge while executing task. The practical part starts with allied trade training viz basic fitting and laboratory experiments in basic physics and chemistry. Practical skills related to unit operations comprising of Fluid flow, Heat transfer, and Mass transfer, Mechanical operations are covered in period of two years.

In the first year -The practical part starts with allied trades viz., basic fitting- In the basic fitting the skills imparted are Hack-sawing, marking, punching, Chiseling, Filing, Drilling, countersinking,counter boring, reaming, Taping and observation of all safety aspects is mandatory. Basic physics and chemistry practical covers conducting experiments in laboratory to determine physical constants, verification of laws, to determine concentration of solutions, PH, melting point, boiling point, compare properties of metals & alloys, prepare chemicals. The safety aspect covers components like PPE, Fire extinguisher, First Aid. performing different operations or experiments related to safety and general awareness in chemical industry. Identification, installation /connection of instrument/devices to measure pressure, temperature, flow, level and density are covered. Skills to execute pipe joints, fittings valves on pipes, dismantling, overhauling, cleaning & assembling valves, different machines & components used for fluid transportation such as centrifugal pump, gear pump, metering pump, screw pump, multistage compressor are achieved in this year. Dismantling, repairing and assembling of different damaged mechanical components used for power transmission such as Gearbox, bearings are also covered.

In the second year – This Year covers Unit operations i.e. fluid flow, heat transfer and mass transfer operations. Skills to operate different machines/equipment such as Shell and tube Heat exchangers, evaporators, Distillation columns are gained in this section. Study of pressure vessels, petroleum refining is covered in this section. Mass transfer operations such as Solvent extraction, Leaching, Absorption, Crystallization, and Drying are taught. Mechanical operations such as Size reduction, mixing, conveying, and filtration are also covered in this year. Study of chemical reactor, plant utilities like steam, Boilers, cooling towers, chilled water, instrument air are covered in this section. Pollution in chemical industry and manufacturing processes are also taught

Skills acquired: Laboratory Assistant- Physical/chemical, assists and carries out routine duties in laboratory as directed in conducting experiments. Sets up required apparatus and instruments in position as directed for conducting experiments such as balances, heaters, arrange chemicals such as salts, acids, Makes necessary electrical connection to equipment and instruments as required. Records routine and other observations as indicated by instruments and makes necessary calculations.

Process Operator - Chemical, Process chemical ingredients by mixing in specific proportions, heating, distilling, cooling, filtering, blending, percolating, refining, pulverising, etc. for causing chemical reactions for research or production. Regulates feed of gaseous, liquid or solid materials into equipment. Checks progress of process by looking through peep holes, observing temperature readings, pressure gauges and other instruments and making simple chemical tests; regulates material feed, and heating and cooling devices and makes other adjustments necessary to ensure that processes are correctly carried out

Reactor / Converter Operator , Reactor Operator (Chemical Process, except Petroleum) operates number of pieces of equipment, other than those used for treating petroleum, which perform sequence of complex operations in chemical reaction process. Regulates feed of gaseous, liquid or solid material into equipment.

Pump Operator (Petroleum Refining), controls pumps and manifold systems to circulate crude, semi compressed and finished petroleum products, water and chemical solutions through processing and storage departments of refinery according to schedules or instructions. Synchronizes activities with other pump houses to assure continuous flow of product. Records operating data.

Evaporator Operator: Pan Operator; Vacuum Pan Operator charges and operates evaporating tank, vacuum-pan or similar device to concentrate solutions by driving off excess water contents. regulates flow of steam into heater coils of evaporator; periodically tests concentrations of solution by making simple chemical tests

Still Operator- Petroleum/chemical, still operator (Distillation operator) operates one or more batch/ continuous stills for distilling or refining Chemicals and crude oil to obtain fuel gas, gasoline, kerosene, diesel oil, lubricating oil, wax, bitumen, etc. Reads processing schedules, writing log books, test results of oil samples, and laboratory recommendations to determine changes in equipment controls required to produce specified quantity and quality of product

Crusher Operator, Crusher Operator operates power driven crushing machine to break solid lumps of chemicals or other materials into smaller size for further processing. Collects material to be crushed; fills hopper of machine, regulate speed of machine, May weigh the material before and after crushing to know loss in crushing.

Autoclave Operator, Autoclave Operator; Sterilization Attendant charges, operates and unloads an autoclave (high-pressure vessel) for processing chemicals, oils, or sterilizing bottles, ampoules, etc. Checks valves for operation; raises temperature of autoclave by increasing steam pressure

Ammonia Plant Operator, Ammonia Plant Operator controls converter and auxiliary equipment that combine hydrogen and nitrogen to produce anhydrous ammonia, Lights burner and start pumps, compressors etc. Reads instruments such as temperature indicators, pressure gauges etc.

Acid Plant Operator Acid Plant Operator maintains and operates acid plant for manufacturing sulphuric, hydrochloric, nitric or other acids by treating raw materials (Sculpture, salts, etc.)

Digester Operator, Paper Pulp Digester Operator operates (cooker) to convert raw materials into paper pulp. Supervises charging of cooker with ingredients such as wood chips, rags, straw and waste paper shreds.Directs adding of chemicals and admission of steam to raise temperature.

Mixing Attendant (Chemical) feeds and tends machine to mix and blend different solid or liquid ingredients in required proportions. starts machine agitators to mix materials thoroughly

Filter Press Operator operates filter press machine to filter impurities or other insoluble materials from slurries, chemical solutions or other liquids. Opens filter press and covers filter plates with canvas or other filtering media; closes press, pumps slurry till specified pressure is reached. Removes impurities and sludge in between plates. Replaces damaged filter media.

Hydro Extractor Operator /Centrifuge operator operates centrifuge machine that separates solids from liquids, Fills drum of machine with liquid material. Starts machine and adjusts drum speed to obtain efficient separation of substances, May clean and fix filtering media.

Drying Chamber Attendant (Drugs)/Dryer Operator dries tablets, wet seeds, wet crystals and powder in drying chamber. loads tablets and powder trays on racks and shelves in drying chamber, loads seeds and crystals in rotary dryers, Closes chamber and applies heat for fixed period of time; checks at frequent intervals to ensure that products are properly dried and test products for moisture content

Extraction Attendant-Chemical, Extraction Battery Attendant, Extractor Operator, feeds necessary chemicals and solvents in Mixer settlers, spray towers and regulates flow, pressure etc. as directed by Process man to effect desired chemical separation. Collects Extract, Raffinate separately, and checks their concentration separately.

Options for employment: All Chemical, Fertilizer, Pharmaceutical and Petroleum (Oil and Gas) and Power Plants (Water treatment) will be able to recruit these trainees.

ITI trade Computer Operator and Programming Assistant (COPA) is powered by NCVT.  ITI trade Computer Operator and Programming Assistant (COPA)  is a job oriented trade ITI trade Computer Operator and Programming Assistant (COPA) is suitable for government job and private job. This ITI trade Computer Operator and Programming Assistant (COPA) is very powerful for self-empowerment. This ITI trade Computer Operator and Programming Assistant (COPA) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

The individual can work as both Computer Operator/ Programming Assistant; operates computer and peripheral equipment to process business, scientific, engineering, or other data, according to operating instructions. As programming assistant installs, maintains and updates computer programs by making minor changes and adjustments to them under the guidance of computing professionals. Maintains and updates documents of computer programs and installations with assistance under supervision of supervisor 

On successful completion of this course the candidates shall be gainfully employed as:

• Computer Operator 
• Programming Assistant
   

ITI trade Draughtsman (Mech.) is powered by NCVT.  ITI trade Draughtsman (Mech.)  is a job oriented trade ITI trade Draughtsman (Mech.) is suitable for government job and private job. This ITI trade Draughtsman (Mech.) is very powerful for self-empowerment. This ITI trade Draughtsman (Mech.) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

On successful completion of this course, the candidates shall be gainfully employed as:

• Mechanical Draughtsman, Tracer, Designer of mechanical parts in Production & Manufacturing industries.
• In Infrastructure and defence organizations.
• In public sector industries and private industries in India & abroad.
• Draughtsman Mechanical have a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs.

 International Comparability

• 1. Existence of any official document suggesting the comparability of the qualification with the qualifications in other countries is not known.
• 2. However, ITI passed out trainees are getting employment in many Gulf countries, European countries, Australia, New Zealand, Singapore etc.

 Progression Pathway

1. Can appear in 10+2 examination through National Institute of Open Schooling (NIOS) for acquiring higher secondary certificate and can go further for General/ Technical education
2. Can join Apprenticeship programme in different types of industries leading to National Apprenticeship certificate (NAC)
3. Can join Crafts Instructor Training Scheme (CITS) in the relevant trade after which they will be employed in ITI/ Vocational Training Institute as instructor
4. can become supervisor after doing diploma in relevant branch of Engineering

ITI trade Electronics Mechanic is powered by NCVT.  ITI trade Electronics Mechanic  is a job oriented trade ITI trade Electronics Mechanic is suitable for government job and private job. This ITI trade Electronics Mechanic is very powerful for self-empowerment. This ITI trade Electronics Mechanic is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Plan and organize assigned work and detect & resolve issues during execution. Demonstrate possible solutions and agree tasks within the team. Communicate with required clarity and understand technical English. Sensitive to environment, self-learning and productivity.

ITI trade Health Sanitary Inspector is powered by NCVT.  ITI trade Health Sanitary Inspector  is a job oriented trade ITI trade Health Sanitary Inspector is suitable for government job and private job. This ITI trade Health Sanitary Inspector is very powerful for self-empowerment. This ITI trade Health Sanitary Inspector is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

On successful completion of this course, the candidates shall be gainfully employed as:

• Sanitary Inspector, Health Assistant, Disinfecting Inspector, Food Inspector, Slaughter House Inspector, Mosquito Inspector, etc. In Healthcare Sector, Government Bodies, NGOs.
• Trainees of Health Sanitary Inspector have a wide scope of Employability ranging from self-employment, contractual employment in Healthcare Sector.

 Can join Apprenticeship Programme under Health  Sanitary Inspector Trade leading to National Apprenticeship certificate (NAC) after which they will be employed in Healthcare Sector etc as skilled worker

ITI trade Instrument Mechanic is powered by NCVT.  ITI trade Instrument Mechanic  is a job oriented trade ITI trade Instrument Mechanic is suitable for government job and private job. This ITI trade Instrument Mechanic is very powerful for self-empowerment. This ITI trade Instrument Mechanic is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Mechanic Precision Instrument, General; tests, repairs, overhauls and assembles various precision instruments and their parts for efficient performance. Examines instrument for defects. Dismantles components and cleans them in appropriate fluid such as petrol, kerosene etc. to find out extent of damage or wear and tear to parts. Removes minor defects of parts by grinding, filing, drilling, etc. and replaces worn out and damaged parts. Adjusts position of various parts using screwdriver, spanner etc. and assembles instrument to form complete unit. Makes simple electrical connections, solders contact points and performs other tasks as necessary. Tests performance either by visual observation or by conducting simple electrical and mechanical tests and ensures that repaired or assembled instrument conforms to prescribed efficiency. May make new components and assemble new instruments. May specialize in any particular type of instrument like mechanical, hydraulic, pneumatic, electrical, optical, orthopedic etc.

Technician Instrumentation; dismantles removes and replaces a range of instruments and faulty peripheral components down to unit and component level, setting up test equipment, troubleshooting components of instruments, calibrating them and also preparing service reports and accurately documenting parts replacement and repair.

Mechanic Precision Instrument, Mechanical; makes, alters and adjusts mechanical instruments or mechanical parts of electrical and optical instruments by accurate milling, filing, grinding, lapping and other processes. Studies drawings or samples and examines precision instrument like balance, meters, pressure gauges etc. for defects. Dismantles instrument, cleans metal components in petrol, kerosene oil or otherwise and checks them to find out extent of damage and further serviceability. Makes new parts on lathe milling or other machines, if necessary. Sizes and fits metal parts by filing, scraping, grinding lapping etc. as necessary and ensures their desired accuracy by checking with precision measuring instruments shadow graph and other highly perfect devices. Assembles parts to form complete unit. Gets electrical components repaired by Electrician. Fits electrical and optical parts to instrument and adjusts them as required. Texts repaired or assembled instrument for clarity or vision sensitivity, correct meter and scale readings etc. as required and ensures stipulated performance within prescribed limits. Makes necessary adjustments and seals meters to avoid manipulations. May specialize in particular type of instruments like balance, pressure gauges, meters, the odolites etc. May make new instruments from blue prints.

Functional Tester; is responsible for checking functions of manufactured industrial equipment such as UPS, inverter, energy meter, PLC, oscilloscope, control panel. The individual at work tests specified functions of every product being assembled on the production line.

ITI trade Maintenance Mechanic (Chemical Plant) is powered by NCVT.  ITI trade Maintenance Mechanic (Chemical Plant)  is a job oriented trade ITI trade Maintenance Mechanic (Chemical Plant) is suitable for government job and private job. This ITI trade Maintenance Mechanic (Chemical Plant) is very powerful for self-empowerment. This ITI trade Maintenance Mechanic (Chemical Plant) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

“Maintenance Mechanic (Chemical Plant)” trade under ATS is one of the most popular courses delivered nationwide through different industries. The course is of two years (02 Blocks) duration. It mainly consists of Domain area and Core area. In the Domain area Trade Theory & Practical impart professional - skills and knowledge, while Core area - Workshop Calculation and science, Engineering Drawing and Employability Skills imparts requisite core skills & knowledge and life skills. After passing out the training programme, the trainee is being awarded National Apprenticeship Certificate (NAC) by NCVT having worldwide recognition.

The person should be able to perform preventive, periodical, breakdown, online routine, daily maintenance of chemical plant equipment and machineries. Should be prompt in record maintaining. Should be highly skilled in use of hand/machine tools & work permit system. Should be good in housekeeping and self-dependent. Able to perform failure analysis of machine for leading to corrective action. 

“Maintenance Mechanic (Chemical Plant)” has a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the industries for following occupations: Maintenance Mechanic (Chemical Plant)

Job roles of “Maintenance Mechanic (Chemical Plant)”

Mechanic Maintenance (Chemical Plant); repairs and overhauls chemical plant, machinery and equipment periodically and on break downs to maintain them in efficient operating condition. Studies methods of processing of raw material to finished products. Examines plant and equipment to locate faults and removes minor defects on spot. Reports major defects and break downs to Chemical Engineer and dismantles defective unit as directed with necessary precaution, using hand tools, adopter, twists etc. as necessary. Replaces or repairs defective parts and components by re-metalling, filling, drilling, grinding, scraping, soldering, brazing, etc. as required and reassembles unit according to specifications with prescribed precautions particularly for explosive, gas acid and other chemical plants, ensuring correct alignment clearance, valve operations, adjustments, flow of material operational functions and other necessary details. Tests assembled unit for proper performance, makes further adjustments, if necessary and gets assembled if examined by appropriate authority before handing over to production. Checks, adjusts and lubricates equipment periodically or gets it done and performs other tasks to maintain plan in proper working order. May maintain records of parts examined, repairs done, replacements made and plant performance. May erect and install equipment under the guidance of Chemical Engineer.

ITI trade Mechanic (Refrigeration and Air-Conditioning) is powered by NCVT.  ITI trade Mechanic (Refrigeration and Air-Conditioning)  is a job oriented trade ITI trade Mechanic (Refrigeration and Air-Conditioning) is suitable for government job and private job. This ITI trade Mechanic (Refrigeration and Air-Conditioning) is very powerful for self-empowerment. This ITI trade Mechanic (Refrigeration and Air-Conditioning) is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

ITI trade Mechanic Radio & T.V. is powered by NCVT.  ITI trade Mechanic Radio & T.V.  is a job oriented trade ITI trade Mechanic Radio & T.V. is suitable for government job and private job. This ITI trade Mechanic Radio & T.V. is very powerful for self-empowerment. This ITI trade Mechanic Radio & T.V. is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

ITI trade REFRIGERATION AND AIR CONDITIONING is powered by NCVT.  ITI trade REFRIGERATION AND AIR CONDITIONING  is a job oriented trade ITI trade REFRIGERATION AND AIR CONDITIONING is suitable for government job and private job. This ITI trade REFRIGERATION AND AIR CONDITIONING is very powerful for self-empowerment. This ITI trade REFRIGERATION AND AIR CONDITIONING is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Mechanic Refrigeration & Air Conditioning has a wide scope of Employability ranging from self-employment, contractual employment to Industrial jobs. On successful completion of this course, the candidates shall be gainfully employed in the industries for following occupations:

• Domestic Refrigeration and Air Conditioning
• Commercial Refrigeration and Air conditioning
• Mechanic, Refrigeration & Air Conditioning

ITI trade Turner is powered by NCVT.  ITI trade Turner  is a job oriented trade ITI trade Turner is suitable for government job and private job. This ITI trade Turner is very powerful for self-empowerment. This ITI trade Turner is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

After successful completion the passed out trainee

• 1.  Can work in the industry as skilled turner.
• 2. Can work in the field of basic fitting, lathe, drilling, Inspection & measurement observing safety precautions.
• 3.  Can perform all the turning operations on lathe & perform simple programming & operations on a CNC lathe.
• 4. Can handle different type of Fire extinguishers & personal protective equipment.

ITI trade Wireman is powered by NCVT.  ITI trade Wireman  is a job oriented trade ITI trade Wireman is suitable for government job and private job. This ITI trade Wireman is very powerful for self-empowerment. This ITI trade Wireman is perfectly design to fulfill industrial requirement of Indian Industries as well as International industries.

Wireman, Light and Power installs various kinds of electrical wiring such as cleat, conduit, casing, concealed etc. in houses, factories, workshops and other establishments for light and power supply. Studies diagram and plan of wiring and marks light, power and other points accordingly. Fixes wooden pegs, sizes tubes, saws casings, etc. by common carpentry fitting and other processes, according to type of wiring needed. Erects switch boards and fixes switch box casings cleats, conduits ceiling roses, switches, meters etc. according to type and plan of wiring. Draws wire in two way or three-way wiring system as prescribed and makes electrical connections through plugs and switches to different points exercising great care for safety and avoiding short circuit and earthing at any stage of wiring. Fixes fuses and covers as per diagram and insulates all naked wires at diversions and junctions to eliminate chances of short circuit and earthing. Fits light brackets, holders, shades, tube and mercury lights, fans etc, and makes electrical connection as necessary. Tests checks installed wiring for leakage and continuity using megger, removes faults if any and certifies wiring as correct for connecting mains. Checks existing wiring for defects and restores current supply by replacing defective switches, plug sockets, blown fuse etc. or removing short circuits and faulty wiring as necessary. May repair simple electrical domestic appliances. 

Electrical wiring works such as cleat, conduit, casing, concealed etc. in houses, factories, workshops and other establishments for light and power supply.